Product Safety
Enforce food safety and regulatory compliance with instant corrective action logs.
Qcheck
Real-time quality assurance, plant inspection & deviation monitoringQcheck is a real-time quality assurance and plant inspection system. It transforms paper inspection logs into a digital mobile measurement workflow with live executive alerting dashboards.
Quality Management System (QMS)On-Plant Mobile Capture (Ionic)Deviation Alerts40,000+ Lines of Code
Overview
Qcheck guarantees standard operating procedure compliance across manufacturing plants through 3 integrated modules: Quality Configuration, Field Inspection, and Executive Auditing.
Technology Stack
Plant Structure & QMS Metric Setup
Tailored Qualitative and Quantitative Checkpoints
Define Plants, Lines, Shifts & Audit Criteria
Configure every inspection rubric, acceptable tolerance band, and mandatory photographic checkpoints across all manufacturing locations.
- Hierarchical configuration: regions, plants, production lines, and shifts.
- QMS metrics: quantitative thresholds, sensory attributes, and pass/fail rules.
- Administrative catalogs governing user access and inspection certifications.
Floor Mobile Auditing & Live Analytics
Real-Time Deviation Alerts & Corrective Workflows
Floor Auditing Synced with the Production Schedule
Line inspectors record measurements on mobile tablets according to the live production schedule, triggering immediate supervisor alerts when quality drifts outside tolerance bands.
Audit data is accessible immediately with multi-dimensional filtering.
- Direct line audits conducted on mobile tablets with offline capture.
- Automated push and email notifications whenever metrics exceed tolerances.
- Historical quality comparisons eliminating lost paper records and transcription lag.
Core Qcheck Pillars
Zenit verified technical capabilities and features
Product Specs
Track physical and chemical parameters against formal manufacturing guidelines.
Process Control
Monitor machine parameters and line temperatures to prevent batch recalls.
Comparative Reports
Generate multi-batch cross-plant performance comparisons with zero manual re-entry.
Live Dashboards
Real-time executive oversight across plants, shifts, and production lines.
The Challenge
Migrate mission-critical factory quality assurance from paper clipboards into a digital, auditable real-time ecosystem.
The Process
Mapped industrial quality assurance processes to design a flexible data model supporting both continuous sensory checks and lab metrics.
The Outcome
Real-time plant floor monitoring with instant deviation alarms, cutting response times to quality incidents from days to seconds.
During The Process
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Over 40,000 lines of modern Java and Ionic code.
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25,624 hours invested in plant testing and deployment.
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1,675 cups of coffee brewed.
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5 Senior Developers involved.
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1 Technical PM.
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1 UI/UX Specialist.
